Condensers and Receivers

Refrigerant Receivers

 

Types:

•  full size receivers - holds entire system charge (has queen valve and king valve)

•  Oversized Receiver – holds excess system charge (condenser flooding)

•  Partial Receiver – holds a portion of the system charge in the receiver and the rest in condenser

 

Components

•  Inlet - Queen Valve – Full size

•  Outlet – king valve – Quill - All receivers

•  Liquid level indicators on large receivers (bulls eye)

•  Liquid level gauge glass ( ball checks for protection if glass breaks)

 

Receiver Capacity As Required by B-52

•  (4.6.2) most hold the entire refrigerant charge and only occupy 90% of its volume at 90 F

•  if refrigerant side head pressure control is used receiver must be oversized by 50 %

 

Formula

- sizing of receivers Cr = Res + 20% / 0.9

cr = capacity of receiver

res = ref. charge in system (lb)

20% = extra ref. charge

•  = 90% fill limit of a receiver

example Question: find the size of a receiver required for a system that has a requirement for 83 lbs of refrigerant

 

Cr = (83 + 20% or 83 lbs + 1.2) / 0.9 = 110.67 lbs ref.


High Pressure Safety

•  purpose: a pressure responsive mechanism designed to stop the operation of the compression at predetermined safe pressure

•  settings: water cooled 20% above condensing pressure

•  settings: air 20% below high side design pressure


Relief Safety Devises

•  purpose: a safety mechanism designed to open before dangerous pressure is reached

•  usually mounted any place in the system where liquid refrigerant may be isolated by valves

 

Types

•  fusible plug – temperature operated (non resetting)

•  rupture disk – pressure operated (non resetting)

•  pressure relief – valve pressure operated (resets when pressure drops to safe limit approximate. 10 to 20 % below setting

 

Approximate. Discharge Settings for PRV 's

•  R 22 approximate 300 PSIG

•  R 12 approximate 175 PSIG

 

Capacity of Relief devises

•  the minimum required discharge capacity is found using the following formula

 

C = fDL

C = minimum discharge capacity lb/air/min

D = outside diam. Of vessel (ft.)

L = length of vessel

f = factor dependant on refrigerant (table 6)

 

Example question:

Select a PRV for the following Receiver

 

Receiver 36 “ diam.

Length 5 ft.

Ref. R 12

C = 1.6 x 3 ft. x 5 ft. = 24 lb/air/min






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