Charging Refrigerant

Methods to Determine Proper Charge Levels

  1. Weighing the charge

  • Must be used for all charging operations

  • Charge weight is known or determined through another method

  • Used for full or partial charge replacement

  • Charge level is monitored with the use of a scale

  • Net weight – total amount of refrigerant in cylinder

  • Tare weight – weight of container

  • Gross weight – tare weight + refrigerant weight

  • Water capacity (WC) – amount of water cylinder can hold

  • Tank holds 80% with oil separated – 60% if not separated

 

  1. Sight glass Method

  • May be used when system is equipped with sight glass

  • Charge until no bubbles appear in the sight glass

  • Used for full or partial charge replacement

  • Consider distance of sight glass from metering device

  • Danger of under or over charging

 

  1. Graduated charging Cylinder

  • When used for full charge replacement it is an accurate method of charging small systems

  • Match scale to refrigerant, and temperature to find volume

 

 

  1. Super Heat

  • Used for fixed metering systems (capillary tube) Heat pump

  • Measure full load super heat, SST minus Evaporator outlet temperature

  • Only accurate when measured at full load condition

  • Compare to manufactures recommendations

  • Limitation: require OEM recommendation

    • 1% charge = 3 F change in Superheat

    • Sensing element must make good contact


  1. Sub cooling

  • Used for TXV systems

  • Measure full load subcooling, SDT minus condenser outlet temperature

  • Compare to manufactures recommendations

  • Limitation OEM recommendations

 

  1. Liquid Level Indication

  • Used with systems with liquid level indicators in the receiver

  • Often used on systems which employ condenser flooding capacity control

  • Charge Refrigerant until proper liquid level is achieved in the receiver

  • Level based on the ambient condition at the time of charging

  • Compare Manufacturers Recommendations

 

  1. Charging Chart Method

  • Use manufactures charging charts and recommendations to achieve proper charge level








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